Component Replacements & System Upgrades

4 Pocket Bun Flour Reclaim System

Component Replacements & System Upgrades

Attention to detail is invaluable whether considering system upgrades or new production lines to gain substantial savings. Key features and available CSI aftermarket components include the following:

  • Collection hoods must “fit” the locations, be sanitary, sturdy, and have the proper configuration to capture the dust with the minimum possible CFM!
  • Air bars are required to fluidize dust in pan molds and on top of product. For food safety we typically provide a .01 micron coalescing air filter along with solenoid and pressure regulator.
  • Replacing “T’s” and lengthy flex hose with rigid duct, sweep elbows and expanding laterals will improve airflow and help achieve the mandated air velocity in each leg. Flexible hoses (other than short lengths necessary at the hood connection) waste energy, cannot be cleaned, and are not code compliant. Lastly, CSI duct will be properly bonded, grounded, and resistance verified at installation.
  • Adding a cyclone to “pre-filter” the dirty air prior to the baghouse will greatly improve its performance and maintenance requirements.
  • “Bag houses” larger than 8 cubic feet must be replaced or retrofitted with combustible dust protective equipment. For low maintenance and long filter life with less compressed air we utilize vertically mounted bag or cartridge filters with a conservative air/cloth ratio (< 5:1).
Stainless & Flex Duct

System Performance Inspections

Proper performance and trouble free installation are not an accident at CSI. Expect complete satisfaction thanks to our baking industry experience combined with application input from your engineering, production, and sanitation teams, and a philosophy of engineered solutions instead of “one size fits all” hardware.

Project Planning & Coordination

Our goal is your complete satisfaction while providing the most economical and efficient equipment possible! To accomplish these ideals we must work together on the layout, component selection, installation, and operator training.
UL Approved Panel

Electrical Controls Engineering

While seemingly simple, electrical controls on dust collection systems are critical! The dust collector must be functioning before the process line starts, and safely interrupt production if the collection system faults for any reason.
Engineered System Design

Engineered Systems Design

While the components are simple, the control logic on dust collection systems is critical! The dust collector must be functioning before the process line starts, and safely interrupt production if the collection system faults for any reason.
Cyclone and Ducting Flour Reclaim System

Dust Collection Systems

When contemplating new or improved production lines, bakers who prioritize dust collection will be rewarded. There are long term energy, sanitation, and maintenance savings to be realized by early consideration of dust control in the layout and equipment selection process!
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